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    • 专利摘要:
    abstract apparatus and methods of packing leaf tobacco preserve the integrity of tobacco, help retain freshness and moisture content of tobacco, and also help eliminate insect infestation. a packing container for leaf tobacco includes a carton, and a flexible, non-porous bag located within the carton. the bag includes a closeable opening through which the bag receives a quantity of tightly packed leaf tobacco. the bag is configured to have air extracted therefrom and to maintain a sub-atmospheric pressure therein -------------------------------- -------------------------------------------------- ------------------------ translation of the patent summary summary of invention: "vacuum packaging methods and tobacco apparatus". the present invention relates to apparatus and methods for packaging tobacco leaf which preserve the integrity of the tobacco, help retain the freshness and moisture content of the tobacco, and also help to eliminate insect infestation. a tobacco leaf packaging container includes a cardboard box and a flexible, non-porous pouch located inside the cardboard box. the pouch includes a closable opening, through which the pouch receives an amount of tightly packed tobacco leaf. the bag is configured to have its air extracted and to maintain its sub-atmospheric pressure.
    公开号:BR112014009329B1
    申请号:R112014009329-6
    申请日:2012-04-09
    公开日:2020-09-29
    发明作者:Marcos Andre Steffens
    申请人:Pyxus International, Inc；
    IPC主号:
    专利说明:

    RELATED PATENT APPLICATION
    [001] The present patent application claims the benefit and priority for U.S. Provisional Patent Application No. 61 / 549,549 filed on October 20, 2011, the description of which is incorporated herein by reference, as described in its entirety. FIELD OF THE INVENTION
    [002] The present invention relates, in general, to tobacco and more particularly to tobacco packaging. BACKGROUND
    [003] Leaf tobacco or "strip", as well as other types of tobacco, is conventionally packaged in rectangular cardboard boxes for storage and transportation. These rectangular cardboard boxes are typically built from cardboard and have standard sizes to reduce shipping and packaging costs. An exemplary cardboard box 10, also known as a "C48" cardboard box, is illustrated in Figure 1. The designation "C48" derives from the fact that 48 of these cardboard boxes can be placed inside a standard container of 6, 1 m (20 feet) for transportation.
    [004] Conventionally, vertically-operated packaging presses are used to fill containers, such as C48 cardboard boxes, with tobacco. Typically, an open C48 cardboard box communicates through its upper part with an elongated, concave and vertical magazine. The magazine supports a tobacco column that extends upwards from the cardboard box. A vertically acting press ram that has a press head is aligned above the magazine so that the ram can be operated to force the press head down through the magazine to or into the cardboard box. Alternatively, the tobacco packaging press can press the tobacco into a compression chamber, from where it is forced further into the carton. With the press head elevated, the tobacco is disposed inside the upper part of the magazine, for example, through a conveyor positioned below the press head. Tobacco is supplied until the magazine contains a predetermined amount of loose and uncompacted tobacco (for example, strip, loose leaf, wrapping, stacked loose leaf, flap, etc.). The ram is then operated to force the press head down through the magazine 3 to compress all the amount of tobacco inside the cardboard box. Exemplary packaging presses are described in U.S. Patent Nos. 3,641,734 and 4,457,125.
    [005] Unfortunately, conventional cardboard boxes for packaging may not adequately protect the tobacco inside them from environmental exposures of another nature or against infestation caused by pests that can damage or destroy tobacco. SUMMARY
    [006] It should be understood that this Summary is provided to introduce a selection of concepts in a simplified way, which concepts are further described below in the Detailed Description. This Summary is not intended to identify core structures or essential structures of this description, nor to limit the scope of the invention.
    [007] Apparatus and methods for packaging tobacco leaf, in accordance with the modalities of the present invention, preserve the integrity of tobacco, help maintain the freshness and moisture content of tobacco and also help to eliminate insect infestation. The modalities of the present invention can be used with all types of tobacco, which includes, but is not limited to: Flue Cured Virginia (FCV) tobacco, Burley tobacco, Oriental tobacco, Sun Cured tobacco, Dark Fired tobacco, etc. In addition, green tobacco can be packaged according to the modalities of the present invention. In addition, the modalities of the present invention can be used with tobacco in all forms, which includes, but is not limited to: strip, cut sheet, wrapping, stacked cut sheet, flap, etc.
    [008] In accordance with some embodiments of the present invention, a tobacco packaging container includes a cardboard box and a flexible, non-porous pouch located inside the cardboard box. In some embodiments, the cardboard box is a rectangular cardboard container, such as a standard C48 or A48 cardboard box. The pouch includes a closable opening, through which the pouch receives a tightly packed amount of tobacco. The bag is configured to have its air extracted and to maintain its subatmospheric pressure, for example, between about 0.01 MPa to about 0.08 MPa (about 0.10 bar to about 0.80 bar) .
    [009] In some embodiments of the present invention, a colorimetric detector is inserted into the pouch before closing the pouch opening. The colorimetric detector is positioned so that it is visible through the closed pouch or through a portion of the closed pouch. The colorimetric detector is configured to change color when an environmental condition inside the bag changes and / or when a chemical element associated with tobacco inside the bag changes. For example, the colorimetric detector can be configured to change color when the humidity level and / or temperature level inside the bag is outside a predetermined range. As another example, the colorimetric detector can be configured to change color when the oxygen level, nitrogen level, and / or carbon dioxide level, for example, inside the bag is outside a predetermined range. In addition, the colorimetric detector can be configured to change color when a chemical element (eg, nitrosamines, sugars, oils, etc.) level associated with tobacco in the bag is outside a predetermined range.
    [010] In some embodiments, the flexible, non-porous pouch is formed from a composite material with multilayers with at least one of the layers being an aluminum layer. For example, in some embodiments, the multilayer composite material includes an aluminum layer pressed between the first and second polymeric layers. In other modalities, the bag is formed from a multilayer composite material that has an inner layer of polystyrene, a middle layer of aluminum and an outer layer of nylon. In other embodiments, the pouch is formed from a semitransparent or opaque material or is formed from a multilayer composite material that has at least one layer being a semitransparent or opaque material.
    [011] A flexible, non-porous pouch according to some embodiments of the present invention can have a wall thickness of at least about 100 microns. In other embodiments, the wall thickness can be between about 100 microns and about 200 microns.
    [012] According to some embodiments of the present invention, the opening of the pouch is a resealable opening that includes a male zipper portion and a corresponding female zipper portion that is configured to fit perfectly with the male zipper portion. A sliding mechanism is movably attached to the opening of the bag and is configured to slide along the opening and facilitate the fitting of the male and female zipper portions to close the bag.
    [013] According to some embodiments of the present invention, the bag includes a valve that is used to extract air from it. The valve can also be used to purge the bag when closed, for example with an inert gas before extracting air from the bag.
    [014] According to other embodiments of the present invention, a tobacco packaging container comprises a flexible, non-porous pouch that has a closable opening, through which the pouch receives a tightly packed amount of tobacco. The bag is configured to have its air extracted and to maintain its subatmospheric pressure, for example, between about 0.01 MPa to about 0.08 MPa (about 0.10 bar to about 0.80 bar) . In some embodiments, the bag is formed from an opaque or semi-transparent material. In some embodiments, the bag is formed from a composite material with multilayers and in which at least one of the layers comprises aluminum. In some embodiments, the pouch is formed from a multilayered composite material and in which at least one of the layers is an opaque or semitransparent material or in which at least one layer has a color that provides an opaque or semitransparent layer.
    [015] In some modalities, the bag has a tubular shape. In other modalities, the bag has a generally rectangular or cubic shape.
    [016] In some embodiments of the present invention, a colorimetric detector is inserted into the pouch before closing the pouch opening. The colorimetric detector is positioned so that it is visible through the closed pouch or a portion of the pouch. The colorimetric detector is configured to change color when an environmental condition inside the bag changes and / or when a chemical element associated with tobacco inside the bag changes. For example, the colorimetric detector can be configured to change color when the humidity level, oxygen level, nitrogen level and / or carbon dioxide level inside the bag is outside a predetermined range, as described above. In addition, the colorimetric detector can be configured to change color when a chemical element (eg, nitrosamines, sugars, oils, etc.) level associated with tobacco in the bag is outside a predetermined range.
    [017] In accordance with some embodiments of the present invention, a method for packaging tobacco includes providing a quantity of tobacco tightly packaged in a flexible, non-porous pouch through an opening that can be closed, in which the pouch it is positioned inside an open container; close the bag opening; extract air from the bag in order to create subatmospheric pressure in it; and closing the open container so that the pouch rests within the closed container. The step of providing a quantity of tightly packaged tobacco within the pouch may include compressing the tobacco within the pouch by forcing a press ram down through the opening of the pouch. In some embodiments, the closed bag is purged with an inert gas before extracting air from the bag.
    [018] According to some embodiments of the present invention, a method for packaging tobacco includes providing a quantity of tobacco tightly packaged in a flexible, non-porous pouch through an opening that can be closed; close the bag opening; and extracting air from the bag so as to create subatmospheric pressure in it. The step of providing a quantity of tightly packaged tobacco within the pouch may include compressing the tobacco within the pouch by forcing a press ram down through the opening of the pouch. In some embodiments, the closed bag is purged with an inert gas before extracting air from the bag.
    [019] According to some embodiments of the present invention, a method for packaging tobacco includes providing a quantity of tobacco tightly packaged within a plurality of flexible, non-porous pouches through a respective opening in each pouch that can be closed, in which each bag is positioned inside a respective rectangular open cardboard box; close the bag openings; extract air from the bags in order to maintain a subatmospheric pressure therein; close the open cardboard boxes so that each bag rests inside a respective closed cardboard box; and stack the closed cardboard boxes. In some embodiments, the closed containers are stacked inside a transport container.
    [020] According to some embodiments of the present invention, a method for packaging tobacco includes providing a quantity of tobacco tightly packaged within a plurality of flexible, non-porous pouches through a respective opening in each pouch that can be closed; close the bag openings; extract air from the bags in order to maintain a subatmospheric pressure therein; and stack the closed bags. In some embodiments, closed bags are stacked inside a transport container.
    [021] According to some embodiments of the present invention, a tobacco leaf packaging container comprises a cardboard box that has a sealable opening through which the cardboard box receives a tightly packed amount of tobacco. The cardboard box is configured to have its air extracted and to maintain its subatmospheric pressure, for example, between about 0.01 MPa to about 0.08 MPa (about 0.10 bar to about 0.80 Pub). The cardboard box includes a valve through which air is extracted from the cardboard box. In some embodiments, the valve is a two-way valve to allow the cardboard box to be purged with an inert gas before drawing air out of the cardboard box.
    [022] In some embodiments of the present invention, the cardboard box includes a colorimetric detector that is visible through a window of the cardboard box. The colorimetric detector is configured to change color when an environmental condition inside the cardboard box changes and / or when a chemical element associated with tobacco inside the cardboard box changes. For example, the colorimetric detector can be configured to change color when the humidity level inside the carton is outside a predetermined range. The colorimetric detector can be configured to change color when the oxygen level, nitrogen level and / or carbon dioxide level inside the cardboard box is outside a predetermined range. In addition, the colorimetric detector can be configured to change color when a chemical element (eg, nitrosamines, sugars, oils, etc.) level associated with tobacco inside the cardboard box is outside a predetermined range.
    [023] According to some embodiments of the present invention, a method for packaging tobacco includes providing an amount of tobacco within a plurality of open containers; close the open containers; insert closed containers into a flexible, non-porous pouch to have an opening that can be closed; close the bag opening; and extracting air from the bag so as to create subatmospheric pressure in it. The bag is configured to hold one or more tobacco containers, such as C48 or A48 cardboard boxes. In some embodiments, the bag can be configured to hold up to six containers, such as cardboard boxes C48 or A48.
    [024] The bag is configured to have its air extracted and to maintain its subatmospheric pressure, for example, between about 0.01 MPa to about 0.08 MPa (about 0.10 bar to about 0, 80 bar). The flexible, non-porous pouch can be formed from a multilayered composite material with at least one of the layers being an aluminum layer. For example, in some embodiments, the multilayer composite material includes an aluminum layer pressed between the first and second polymeric layers. In other modalities, the bag is formed from a multilayer composite material that has an inner layer of polystyrene, a middle layer of aluminum and an outer layer of nylon. In other embodiments, the pouch is formed from a semitransparent or opaque material or it is formed from a multilayer composite material that has at least one layer being a semitransparent or opaque material.
    [025] The flexible, non-porous pouch can have a wall thickness of at least about 100 microns and can have a wall thickness between about 100 microns and about 200 microns. In some embodiments, the pocket opening is a resealable opening that includes a male zipper portion and a corresponding female zipper portion that is configured to fit perfectly with the male zipper portion.
    [026] According to some embodiments of the present invention, the bag includes a valve that is used to extract air from it. The valve can also be used to purge the bag, when closed, for example with an inert gas before extracting air from the bag.
    [027] It is noted that the aspects of the invention described in relation to one modality can be incorporated in a different modality, although this is not specifically described. That is, all modalities and / or structures of any modality can be combined in any form and / or combination. The depositor reserves the right to change any originally filed claims or to deposit any new claims accordingly, which includes the right to be able to amend any originally filed claims so that it depends on and / or incorporates any structure of any other claim, although it is not originally claimed in this way. These and other objects and / or aspects of the present invention are explained in more detail below. BRIEF DESCRIPTION OF THE DRAWINGS
    [028] The attached drawings, which form a part of the specification, illustrate various embodiments of the present invention. The drawings and the description serve together to fully explain the modalities of the present invention.
    [029] Figure 1 is a perspective view of a conventional cardboard box for storing and transporting tobacco.
    [030] Figure 2 is a cross-sectional view of a flexible, non-porous pouch for receiving tobacco in it, according to some embodiments of the present invention.
    [031] Figure 3A is an exploded and enlarged view of a multilayer composite material from which a flexible, non-porous pouch for receiving tobacco is formed, according to some embodiments of the present invention.
    [032] Figure 3B is an exploded and enlarged view of a multilayered composite material from which a flexible, non-porous pouch for receiving tobacco in it is formed, according to some embodiments of the present invention.
    [033] Figure 4 illustrates packaging containers, according to some embodiments of the present invention, on a conveyor to receive a quantity of tobacco tightly packaged from a packaging press.
    [034] Figure 5 is a perspective view of a flexible, non-porous pouch of one of the packaging containers in Figure 4 after receiving a quantity of tobacco tightly packaged inside it, after opening the pouch that was closed and with the filled bag removed from the cardboard box. The cardboard box is not shown to illustrate that the tobacco is tightly packed.
    [035] Figure 6 is a partial perspective view of the opening that can be closed from the bag in the packaging containers of Figure 4 and a sliding mechanism that slides along the opening to facilitate the fitting of the female and male zipper portions, according to some embodiments of the present invention.
    [036] Figure 7A is an enlarged perspective view of a valve to extract air from the flexible, non-porous bag of Figure 5, according to some embodiments of the present invention.
    [037] Figure 7B is an enlarged perspective view of the valve in figure 7A with the valve cover being moved to an open position.
    [038] Figure 7C is an enlarged perspective view of the valve in figure 7A with its cover in the open position.
    [039] Figure 7D is an enlarged perspective view of a vacuum tube about to fit the valve of figure 7C to extract air from the bag, according to some embodiments of the present invention.
    [040] Figure 7E illustrates the vacuum tube of figure 7D in a seated position over the open valve opening in figure 7C.
    [041] Figure 8 is a perspective view of a packaging container that includes a cardboard box and a flexible pouch in it, according to the modalities of the present invention, with an amount of tobacco in the pouch and after opening the bag has been closed.
    [042] Figure 9A is a perspective view of a packaging container that includes a cardboard box and a flexible bag therein, according to other modalities of the present invention, after the bag has received an amount of tobacco inside it , and after opening the bag has been closed.
    [043] Figure 9B illustrates the packaging container of figure 9A after the air has been extracted from the bag so that the bag has a subatmospheric pressure therein, according to some embodiments of the present invention.
    [044] Figure 10 illustrates a plurality for packaging containers in a stacked configuration, according to some embodiments of the present invention.
    [045] Figure 11 is a perspective view of a flexible, non-porous pouch for receiving tobacco in it, according to some embodiments of the present invention.
    [046] Figure 12 is a perspective view of the flexible, non-porous pouch of Figure 12 with an amount of tobacco inside and with the opening of the pouch closed.
    [047] Figure 13 illustrates a plurality of the flexible and non-porous bags of Figure 11 containing tobacco and in a stacked configuration, according to some embodiments of the present invention.
    [048] Figure 14 is a perspective view of an insertion structure that facilitates the placement of a flexible and non-porous pouch inside a cardboard box, according to some modalities of the present invention.
    [049] Figure 15 is a perspective view of a cardboard box receiving a flexible, non-porous bag with the aid of the insertion structure of figure 14.
    [050] Figure 16 is a top perspective view of the cardboard box in Figure 15 with the flexible, non-porous bag received in it and with the insertion structure removed.
    [051] Figure 17 is a top perspective view of a sealable cardboard box receiving tobacco in it, in accordance with other embodiments of the present invention.
    [052] Figure 18 illustrates the cardboard box in figure 17 after receiving the tobacco in it and with the upper portions of the cardboard box being closed.
    [053] Figure 19 is a top perspective view of a packaging container that has a sealed pouch containing tobacco inside a cardboard box and that illustrates a colorimetric detector inside the sealed pouch, according to some embodiments of the present invention.
    [054] Figure 20 is a perspective view of a sealable cardboard box for packaging, according to some embodiments of the present invention and which includes a window through which a colorimetric detector is visible.
    [055] Figures 21-25 illustrate operations for packaging tobacco in tubular-shaped bags, in accordance with other embodiments of the present invention.
    [056] Figure 26 illustrates a plurality of tubular bags containing tobacco and in a stacked configuration, according to some embodiments of the present invention.
    [057] Figure 27A illustrates a flexible and non-porous pouch delimiting multiple tobacco cardboard boxes, according to some modalities of the present invention and before extracting the air from it.
    [058] Figure 27B illustrates the flexible, non-porous pouch in figure 27A after air has been extracted from it. DETAILED DESCRIPTION
    [059] The present invention will now be described in more detail later with reference to the attached figures, in which the modalities of the invention are shown. The present invention can, however, be incorporated into several different forms and should not be considered to be limited to the modalities described here. Similar numbers always refer to similar elements. In the figures, certain components or structures may be enlarged to facilitate understanding. In addition, the sequence of operations (or steps) is not limited to the order presented in the claims, unless specifically stated otherwise.
    [060] It will be understood that when a structure or element is referred to as "over" another structure or element, it can be directly over the other structure or element, or intervention structures and / or elements may also be present. On the other hand, when the structure or element is referred to as being "directly over" another structure or element, there is no structure and / or element of intervention present. It will also be understood that when the structure or element is referred to as being "connected", "fixed" or "coupled" to another structure or element, it can be directly connected, fixed or coupled to another structure or element, or structures or elements interventions may be present. On the other hand, when the structure or element is referred to as being "directly connected", "directly attached" or "directly coupled" to the other structure or element, there is no structure and / or intervention element present. Although described or shown in relation to a modality and / or figure, the structures and elements described or shown in this way can be applied to other modalities and / or figures.
    [061] The terminology used here serves the purpose of only describing particular modalities and is not intended to limit the invention. As used here, the singular forms "one", "one", "o", "a" are intended for include plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the terms "understands" and / or "understands," when used in this specification, specify the presence of mentioned structures, steps, operations, elements, and / or components, but do not exclude the presence or addition of an or more other structures, steps, operations, elements, components, and / or groups thereof. As used here, the term "and / or" includes any and all combinations of one or more of the listed items associated here and can be abbreviated as "/". As used here, expressions such as "between X and y" and "between about X and y" are to be interpreted as including X and y. As used here, expressions such as "between about X and y" mean "between about X and about Y." As used here, expressions such as "from about X to Y" mean "from about X to about Y."
    [062] Spatially relative terms, such as "below", "below", "lower", "about", "upper" and the like, can be used here to facilitate the description of the relationship of one element or structure to another (s ) element (s) or structure (s), as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or in operation, in addition to the orientation illustrated in the figures. For example, if a device in the figures is inverted, the elements described as "below" or "below" of other elements or structures would then be oriented as "on" the other elements or structures. In this way, the exemplary term "below" can encompass both an upper and lower orientation. The device can be oriented in another way (rotated by 90 degrees or in other orientations) and the spatially relative descriptors used here can be interpreted accordingly. Similarly, the terms "up", "down", "vertical", "horizontal" and the like are used here for the purpose of explanation only, unless specifically stated otherwise.
    [063] It will be understood that although the terms first and second are used here to describe various structures or elements, those structures or elements should not be limited by those terms. These terms are used only to distinguish one structure or element from another structure or element. Thus, a first structure or element discussed below could be named as a second structure or element and similarly, a second or element discussed below could be named as a first or element without departing from the teachings of the present invention.
    [064] Unless otherwise defined, all terms (including technical and scientific terms) used here have the same meaning commonly understood by a person skilled in the art to which the present invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and in the relevant technique, and should not be interpreted in an idealized or excessively formal, unless expressly defined so here. Well-known functions or constructs may not be described in detail for the sake of brevity and / or clarity.
    [065] The term "tobacco", as used here, includes any and all types of tobacco, which includes, but is not limited to: Flue Cured Virginia (FCV) tobacco, Burley tobacco, Oriental tobacco, Sun Cured tobacco, Dark tobacco Fired, green tobacco and also includes tobacco in various forms, which includes, but is not limited to: strip, loose leaf, wrapping, stacked loose leaf and flap.
    [066] Referring now to figures 4-10, a packaging container 20 and methods for packaging tobacco in packaging container 20 according to some embodiments of the present invention, will be described. The illustrated packaging container 20 includes a cardboard box 10, such as a C48 style cardboard box, an A48 style cardboard box (which are available from Jayaraj Fortune Packaging Private Limited, ehra Pradesh, India) or other standardized size of cardboard box used in the tobacco industry, and a flexible, non-porous pouch 30 located inside the cardboard box 10. The modalities of the present invention are not limited to C48 or A48 cardboard boxes and neither to cartons. rectangular cardboard. Various types and formats of cardboard boxes and containers can be used to contain a flexible, non-porous pouch 30 according to the modalities of the present invention. In addition, cardboard boxes C48 and A48 are typically cardboard boxes. However, a cardboard box with packaging container 10, according to the modalities of the present invention, can be formed from various materials without limitation.
    [067] The illustrated non-porous pouch 30 includes a closable opening 32 through which pouch 30 receives a quantity of tobacco, for example, tobacco tightly packaged from a packaging press (70, Figure 4). The closable opening 32 is large enough to allow the tobacco packaging press equipment to be inserted into a pouch 30 to supply an amount of tobacco. In the illustrated embodiment, the pocket opening 32 is a retractable opening that includes a male zipper portion 34 and a corresponding female zipper portion 36 that is configured to fit perfectly with the male zipper portion 34 (figure 6). The male zipper portion 34 includes a plurality of elongated reinforcements 34a, which are configured to releasably fit into the respective elongated channels 36a in the female zipper portion 36. A sliding mechanism 38 (figure 6) is movably secured at the pocket opening 32 and is configured to slide along the pocket opening 32 to facilitate fitting of the male and female zipper portions 34, 36 so as to close the pocket opening 32 after the pocket 30 has been provided with a quantity tobacco. In operation, a user moves the sliding mechanism 38 back and forth through the opening 32 one or more times to ensure that the elongated reinforcements 34a are fully engaged within the elongated channels 36a and that the pocket 30 is sealed. The opening of the pocket 32 is configured to support numerous openings and closings without losing its integrity.
    [068] The modalities of the present invention are not limited to the configuration of the illustrated bag opening 32 or the illustrated configuration of the male and female zipper portions 34, 36. Furthermore, the modalities of the present invention are not limited to zipper-type openings . Various types of openable openings can be used according to the modalities of the present invention without limitation. In addition, non-leakable openings can be used. For example, in some embodiments of the present invention, a pocket opening 32 can be heat sealed.
    [069] The illustrated pouch 30 also includes a valve 40 (figure 4) which is used to extract air from the pouch 30 after receiving the tobacco in it and after opening the pouch 32 is closed by sealing. Valve 40 can be a two-way valve to allow bag 30 to be purged with an inert gas (eg, nitrogen, etc.) before being used to extract air from bag 30. Referring to figures 7A-7E , the illustrated valve 40 includes a cover 42 that can be moved between the closed (figure 7A) and open (figure 7C) positions. When the lid 42 is in the open position, a vacuum tube 50 (figures 7D, 7E) can fit into the opening 44 of the valve 40 and extract the air from inside the pocket 30, as would be understood by those skilled in the art. The modalities of the present invention are not limited to a particular type of valve 40. Various types and shapes of valves can be used according to the modalities of the present invention, in some embodiments, valve 40 is a single-way valve that only allows the extraction of air from inside a bag 30.
    [070] Figure 2 is a cross-sectional view illustrating various dimensions of an exemplary, non-porous flexible pouch 30 for packaging containers 20 according to some embodiments of the present invention. The illustrated bag 30 has an internal length indicated by "L-0" and an internal width indicated by "W-0". An exemplary dimension for "L-O" is about 130 cm and an exemplary dimension for "W-O" is about 200 cm. The inner volume 30a has a tapered lower portion 30b, as shown. The tapered bottom portion 30b has a length indicated by "g-o". An exemplary size for "g-o" is about 74 cm. However, other dimensions can be used for "W-O", "L-O" and "g-o". The embodiments of the present invention are not limited to those particular dimensions.
    [071] Valve 40 is located at a distance "a" from the top of the bag and is located at a distance "b" from the side of the bag, as shown. An exemplary dimension "a" is about 20 cm and an exemplary dimension "b" is about 100 cm. However, other dimensions can be used for "a" and "b". The embodiments of the present invention are not limited to those particular dimensions.
    [072] Bags 30 (and 130, figures 11-13) according to the modalities of the present invention are not limited to the configuration and dimensions illustrated in figure 2. Bags with various external and internal shapes and configurations can be used without limitation. For example, as described below in relation to figures 21-26, a bag can be tubular in shape. In addition, a valve 40 can be arranged at various locations in a pocket 30, 130, 330 (figure 26).
    [073] The flexible and non-porous bags 30 (and 130, figures 11-13 and 330, figures 21-26), according to the modalities of the present invention, are formed from an amount of material sufficient to maintain the its subatmospheric pressure between about 0.01 MPa to about 0.08 MPa (about 0.10 bar to about 0.80 bar) for an indefinite period of time and also to support the weight of the tobacco in it. The bags 30, 130, 330 according to the modalities of the present invention can be configured to maintain a subatmospheric pressure therein anywhere within the range of about 0.01 MPa to about 0.08 MPa (about 0, 10 bar at about 0.80 bar) (e.g. 0.10 bar, 0.11 bar, 0.12 bar, 0.13 bar, 0.14 bar, 0.15 bar, 0.16 bar, 0 , 17 bar, 0.18 bar, 0.19 bar, 0.20 bar, 0.21 bar, 0.22 bar, 0.23 bar, 0.24 bar, 0.25 bar, 0.26 bar, 0 .27 bar, 0.28 bar, 0.29 bar, 0.30 bar, 0.31 bar, 0.32 bar, 0.33 bar, 0.34 bar, 0.35 bar, 0.36 bar, 0 , 37 bar, 0.38 bar, 0.39 bar, 0.40 bar, 0.41 bar, 0.42 bar, 0.43 bar, 0.44 bar, 0.45 bar, 0.46 bar, 0 .47 bar, 0.48 bar, 0.49 bar, 0.50 bar, 0.51 bar, 0.52 bar, 0.53 bar, 0.54 bar, 0.55 bar, 0.56 bar, 0 .57 bar, 0.58 bar, 0.59 bar, 0.60 bar, 0.61 bar, 0.62 bar, 0.63 bar, 0.64 bar, 0.65 bar, 0.66 bar, 0 .67 bar, 0.68 bar, 0.69 bar, 0.70 bar, 0.71 bar, 0.72 bar, 0.73 bar, 0.74 bar, 0.75 bar, 0.76 bar, 0 , 77 bar, 0.78 bar, 0.79 bar, 0.80 bar, etc.). In addition, bags 30 (and 130, figures 11-14 13 and figures 330, figures, 21-26) according to the modalities of the present invention can be configured to maintain a subatmospheric pressure therein at any value within the range of 0.01 MPa to about 0.08 MPa (about 0.10 bar to 0.80 bar) (for example, 0.10 bar to 0.20 bar; 0.20 bar to 0.30 bar; 0, 30 bar at 0.40 bar; 0.40 bar at 0.50 bar; 0.50 bar at 0.60 bar; 0.60 bar at 0.70 bar; 0.70 bar at 0.80 bar; etc. ).
    [074] The subatmospheric pressure can be varied in order to control the aging and / or fermentation of tobacco stored inside bags 30 (and 130, figures 11-13, and 330, figures 21-26), according to the modalities of the present invention. For example, some consumers may want a certain rate of aging and / or fermentation of tobacco within a pouch 30, 130, 330 that can be controlled through subatmospheric pressure within the pouch 30, 130, 330.
    [075] In some situations, a packaging container 20 filled with tobacco according to the modalities of the present invention can be stored for years. The inner pouch 30 is designed to maintain the desired subatmospheric pressure for the duration of storage. The non-porous characteristic of the pouch material prevents insects and other pests from detecting the presence of tobacco inside the pouch 30 since no smell (for example, tobacco odor) can escape from the pouch 30.
    [076] An exemplary wall thickness for the non-porous and flexible material for use in the pouches 30 according to the modalities of the present invention, is about 100 microns. However, a material with different wall thicknesses, greater or less than 100 microns, can be used. In some embodiments, a wall thickness of the non-porous, flexible material for use in the pouches 30 can be between about 100 microns and about 200 microns. However, any size within that range can be used for example, 101 microns, 102 microns, 103 microns, 104 microns, 105 microns, 106 microns, 107 microns, 108 microns, 109 microns, 110 microns, 111 microns, 112 microns, 113 microns, 114 microns, 115 microns, 116 microns, 117 microns, 118 microns, 119 microns, 120 microns, 121 microns, 122 microns, 123 microns, 124 microns, 125 microns, 126 microns, 127 microns, 128 microns, 129 microns , 130 microns, 131 microns, 132 microns, 133 microns, 134 microns, 135 microns, 136 microns, 137 microns, 138 microns, 139 microns, 140 microns, 141 microns, 142 microns, 143 microns, 144 microns, 145 microns, 146 microns, 147 microns, 148 microns, 149 microns, 150 microns, 151 microns, 152 microns, 153 microns, 154 microns, 155 microns, 156 microns, 157 microns, 158 microns, 159 microns, 160 microns, 161 microns, 162 microns, 163 microns, 164 microns, 165 microns, 166 microns, 167 microns, 168 microns, 169 microns, 170 microns, 171 microns s, 172 microns, 173 microns, 174 microns, 175 microns, 176 microns, 177 microns, 178 microns, 179 microns, 180 microns, 181 microns, 182 microns, 183 microns, 184 microns, 185 microns, 186 microns, 187 microns, 188 microns, 189 microns, 190 microns, 191 microns, 192 microns, 193 microns, 194 microns, 195 microns, 196 microns, 197 microns, 198 microns, 199 microns, 200 microns, etc.
    [077] Furthermore, the bags 30, according to the modalities of the present invention, can be formed from a single layer of material or from a composite material with multilayer (for example, 3 layers, 4 layers, 5 7 layers or more). Figure 3A illustrates an exemplary material with three layers 60, in which the first layer 62a is made of nylon, the middle layer 62b is made of aluminum and the third layer 62c is made of polystyrene. However, various polymeric materials can be used for the first and third layers 62a, 62c. The modalities of the present invention are not limited to multilayer composite materials that use only nylon and polystyrene. In addition, the embodiments of the present invention are not limited to multilayer composite materials using an aluminum layer. Other layers of metallic and non-transparent material can be used according to the modalities of the present invention.
    [078] The bags 30, according to the modalities of the present invention, do not need a metallic material. According to other embodiments of the present invention, an inner pouch 30 can be formed from an opaque or semitransparent material or it can be formed from a multilayer composite material that has at least one layer being an opaque or semitransparent material.
    [079] In other embodiments of the present invention, layers 62a, 62b, 62c of pouch 30 in Figure 3A can be formed from polymeric material with at least one of the layers being opaque or semitransparent. For example, one of the layers can be formed from opaque or semitransparent material or it can have a color (for example, blue, black, etc.) that provides an opaque or semitransparent layer.
    [080] Figure 3B illustrates an exemplary material with seven layers 60 for an inner pouch 30 having layers 62a-62g. Each of the layers (i.e., 62a, 62b, 62c, 62d, 62e, 62f, 62g) can be a polymeric material. In some embodiments of the present invention, at least one of the layers is formed from an opaque or semi-transparent material. In some embodiments of the present invention, at least one of the layers has a color that provides the opaque or semitransparent layer.
    [081] The thickness of the individual layers in a composite material with multilayers (figures 3A and 3B), according to the modalities of the present invention, can be different depending on the type of material used. For example, in the illustrated embodiment of figure 3A, the nylon layer 62a can have a thickness of about 15 microns, the aluminum layer 62b can have a thickness of about 25 microns, and the polystyrene layer 62c can have a thickness of about 60 microns.
    [082] Again with reference to figure 4, a packaging container 20 according to some embodiments of the present invention is positioned under the tobacco packaging press 70 to receive a tightly packed quantity of tobacco 80. After the packaging container 20 receiving the tobacco 80 inside the inner pouch 30, the packaging container 20 is moved along a conveyor to a closing station (not shown) and the next packaging container 20 is moved to the position under the tobacco packaging press 70. At the closing station, the opening of pocket 32 is closed and air is drawn from inside pocket 30, as described above. In some embodiments of the present invention, tobacco 80 may be subjected to a layer of inert gas before exhausting it. Inert gas can help to kill any pest or organism (eg, insects, bacteria, fungi, etc.) present in tobacco 80 and can help to reduce the oxygen concentration in any air remaining inside the pouch 30 after subatmospheric pressure have been induced within it.
    [083] Figure 5 illustrates the closed pouch 30 from a packaging container 20 according to some embodiments of the present invention, which has a quantity of tightly packed tobacco 80 disposed therein. The cardboard box 10 is not illustrated so that the quantity necessary for packaging the tobacco inside the pouch 30 can be observed. Figure 8 shows the closed pouch 30 of figure 5 positioned inside an open cardboard box 10.
    [084] With reference to figures 9A-9B, a packaging container 20, according to some embodiments of the present invention, is illustrated. The pouch 30 shown inside the carton 10 is formed from a multilayered composite material that has an aluminum layer 64. As illustrated, the aluminum layer completely surrounds the tobacco content and prevents any light from reaching the tobacco. The aluminum layer also facilitates the detection of the pouch 30 inside a closed and sealed cardboard box 10, for example, through metal detection equipment, etc. In addition, Figure 9A illustrates the pouch 30 before having its air extracted. Figure 9B illustrates the pouch 30 of figure 9A after air has been extracted from the pouch 30 so that the pouch 30 has a subatmospheric pressure.
    [085] In other embodiments of the present invention, an opaque or semitransparent material, other than aluminum, may be used. For example, a polymeric layer that has a color that reflects light can be used.
    [086] With reference to figures 14 and 15, an insertion structure 90 can be used to facilitate the insertion of flexible and non-porous pouches 30 into the cardboard boxes 10, according to some embodiments of the present invention. The insert structure 90 allows a bag that has been sized to conform to the inside of a cardboard box 10 (thereby reducing the material of the extra and unnecessary bag) to be installed easily and quickly inside a cardboard box 10. As shown in figure 14, a pouch 30 is initially inserted by the insert structure 90. The assembly with the frame 90 and the pouch 30 is then rotated and inserted into a cardboard box 10, as shown in figure 15, with the open end of the pouch 30 facing outwards (for example, upwards). The frame 90 is then removed from the pouch (figure 16) before the tobacco is received into the pouch 30.
    [087] Figure 10 illustrates a plurality for packaging containers 20, each containing a flexible, non-porous pouch 30 with an amount of tobacco tightly packaged therein, according to the modalities of the present invention. The packaging containers 20 are in a stacked configuration. The stacked configuration can be a stored configuration. The stacked configuration can also be a preliminary step to placing the packaging containers 20 in a shipping container.
    [088] In accordance with other embodiments of the present invention, tobacco can be packaged, transported, and / or stored in independent flexible and non-porous bags 130, as illustrated in figures 11-13, without the use of a cardboard box external 10 or another container. 130 bags with various shapes and configurations can be used. In addition, although not required, such bags 130 can be formed from a material having a wall thickness greater than 200 microns in order to withstand potential damage from handling and transportation. Furthermore, the independent bags 130 according to the modalities of the present invention, are capable of supporting at least between about 15 kilograms and about 240 kilograms of tobacco.
    [089] Independent bags 130 according to the modalities of the present invention, can be formed from an opaque or semitransparent material or can be formed from a composite material with multilayers, where at least one of the layers is an opaque material or semi-transparent, as described above.
    [090] The illustrated non-porous pouch 130 includes a closable opening 32, through which pouch 130 receives a quantity of tightly packaged tobacco, as described above. The closable opening 32 is large enough to allow the equipment tobacco packaging press to be inserted into a pouch 130 to supply an amount of tobacco. The pocket opening 32 is a resealable opening that includes a male zipper portion 34 and a corresponding female zipper portion 36 that is configured to fit perfectly with the male zipper portion 34, as described above. Although not shown, a sliding mechanism (for example, 38, figure 6) can be provided or can be movably attached to the pocket opening 32 and it is configured to slide along the pocket opening 32 to facilitate engaging the male and female zipper portions 34, 36 so as to close the opening of the pouch 32 after the pouch 130 has been provided with an amount of tobacco. The illustrated independent pouch 130 also includes a valve 40 which is used to draw air out of pouch 30 after receiving tobacco in it and after the opening of pouch 32 is closed by sealing, as described above. Valve 40 can also be used to purge bag 130, when closed, with an inert gas (e.g., nitrogen, etc.) before extracting air from bag 130.
    [091] In some embodiments of the present invention, an independent pouch 130 may include a rigid element 140 disposed within the pouch 130 that receives the tobacco. Rigid element 140 can facilitate the stacking (figure 13) of multiple independent pockets 130 by providing a generally flat surface at the bottom of each independent bag 130. In addition, rigid element 140 can provide structural support for a pocket 130 The rigid element 140 can have various shapes and configurations and it is not limited to the illustrated configuration.
    [092] Non-porous and flexible bags 30, 130, 330 according to the modalities of the present invention, can be reused and / or recycled. Therefore, the modalities of the present invention are eco-sustainable and can reduce the costs associated with disposal.
    [093] With reference now to Figures 17 and 18, a packaging container 220 according to other embodiments of the present invention, is illustrated. The illustrated packaging container 220 is a sealable cardboard box that does not require the use of an inner pouch (for example, pouch 30, figure 5). Container 220 includes a closable opening 222, through which container 220 receives a tightly packaged amount of tobacco. In the illustrated embodiment, the container 220 includes elements with opposite walls 224, 226, which are configured to fold together, as shown in figures 18 and 20. The edge portions 224a, 226a of the respective wall elements 224, 226 are configured to be sealed together so that the interior of the container 220 is airtight and can maintain a vacuum itself. In some embodiments, the rim portions 224a, 226a can be sealed together in a manner similar to an aseptic package, such as a milk carton and so that once opened after sealing, they cannot be sealed together. For example, edge portions 224a, 226a can be heat sealed together or they can be sealed together with adhesive. In other embodiments, the edge portions 24a, 226a may have a configuration that allows them to then be retractable to facilitate their multiple openings and closings.
    [094] The packaging container 220 is configured to have its air extracted and to maintain its subatmospheric pressure, for example, between about 0.10 bar to about 0.70 bar. The illustrated packaging container 220 also includes a valve 40, as described above, which is used to extract air from the packaging container 220 after receiving the tobacco therein and after the packaging container 220 is closed by sealing. As described above, valve 40 can be a two-way valve to allow packaging container 220 to be purged with an inert gas (eg, nitrogen, etc.) before extracting air from packaging container 220. However , the modalities of the present invention are not limited to a particular type of valve 40. Various types and shapes of valves can be used according to the modalities of the present invention. In addition, valve 40 may be a one-way valve in some embodiments and a two-way valve in other embodiments.
    [095] With reference to figure 19, a packaging container 20 according to some embodiments of the present invention, may include a colorimetric detector 100 inside an inner pouch 30, which is visible during the opening of the cardboard box 10. For For example, for transparent pouches, the colorimetric detector 100 can be viewed through pouch 30, as shown in figure 19. In other embodiments, in which an inner pouch 30 is opaque or semitransparent, a transparent window can be provided in pouch 30, in order to show a colorimetric detector 100 inside pocket 30.
    [096] A colorimetric detector 100 according to the modalities of the present invention, includes one or more chemical reagents per se (for example, arranged within a screen) which, when exposed to particular environmental conditions and / or chemical elements, change visually by color. For example, a chemical reagent can be configured to change color when the level of wetting (e.g., the level of humidity) inside a sealed pouch 30 falls below (or rises above) a predetermined level. Another chemical reagent can be configured to change color when the level of oxygen in a sealed bag 30 increases (for example, indicative of a leak). Chemical reagents can be used to measure change (increase or decrease) in other environmental conditions within a sealed bag 30, which includes, but is not limited to: the level of nitrogen, the level of carbon dioxide, the temperature etc. .
    [097] Another chemical reagent can be configured to change color when the level of a chemical element associated with tobacco in a sealed pouch 30 changes. For example, the change in nitrosamine levels (increase or decrease) within tobacco can be detected and thereby indicated by a change in the color of the reagent. The change in the level (increase or decrease) of other tobacco chemical substances, such as sugars and oils in the tobacco leaf, can also be detected. Chemical reagents and their use with colorimetric detection are well known and need not be further described here.
    [098] A colorimetric detector 100 according to the modalities of the present invention, can be formed of virtually any material sufficient to retain one or more reagents. In some embodiments, a colorimetric detector 100 may be a piece of paper or another substrate containing one or more reagents. In addition, a colorimetric detector 100 according to the modalities of the present invention, can have various shapes and sizes without limitation. The modalities of the present invention are not limited to an illustrated shape or size of the colorimetric detector 100 of figure 19. In addition, various indications (for example, one or more numerical scales, etc.) can be provided with a colorimetric detector 100 to facilitate the quantification of changes that have occurred in a particular condition and / or element. For example, the humidity level scale can be provided to indicate humidity levels (for example, 10%, 20%, 30%, 40%, 50%, etc.). Other similar scales can be provided for other conditions / elements.
    [099] Various types and configurations of colorimetric detectors can be used with the various modalities of the present invention described here. In addition, colorimetric detectors can be used to monitor the change in more than one environmental condition and / or change the change in more than one chemical element.
    [0100] Referring to figure 20, a sealable packaging container 220, as described above in relation to figures 17 and 18, includes a transparent window 230 through which a colorimetric detector 100 within the sealed packaging container 220 can be viewed from according to some embodiments of the present invention. Therefore, the conditions inside the sealed packaging container 220 can be viewed from the outside without the sealed container 220 having to be opened. As described above, the colorimetric detector 100 can be used to detect the change in humidity level, oxygen level, nitrogen level, carbon dioxide level, temperature, as well as the change in the various chemical substances in the sheet tobacco products, such as nitrosamines, oils and sugars.
    [0101] In accordance with other embodiments of the present invention, tobacco can be packaged, transported, and / or stored in flexible, independent, non-porous bags 330, which have a tubular shape, as illustrated in figures 21-26. Although not required, such bags 330 can be formed from a material that has a wall thickness greater than 200 microns in order to withstand potential damage from handling and transportation. Furthermore, independent bags 330 according to the modalities of the present invention, are capable of supporting at least between about 15 kilograms and about 240 kilograms of tobacco.
    [0102] The independent bags 330 according to the modalities of the present invention, can be formed from an opaque or semitransparent material or can be formed from a composite material with multilayer, in which at least one of the layers is a material opaque or semi-transparent, as described above.
    [0103] In an embodiment of the present invention, independent non-porous bags 330 are produced by providing an elongated tube 300 that has a first open end 300a and an opposite closed end 300b (figures 21-23). The elongated tube 300 is provided with a plurality of valves 40 at predetermined intervals in the elongated tube 300. For example, a valve 40 can be provided every three feet, four feet, or some other constant dimension.
    [0104] A predetermined amount of tobacco is disposed within the elongated tube 300 and the tube 300 is cut in multiple locations as shown in figure 23 to produce a plurality of separate tube shaped bags 330 (figure 24). The open ends of the tube-shaped bags 330 are then sealed (for example, heat sealed). Air is then drawn from each pocket 330 through a respective valve 40 to create a subatmospheric pressure therein, as described above. Tube-shaped bags 330 can be packed inside the cardboard boxes or can be stacked by them.
    [0105] Bags 330 with tubular shape, according to the modalities of the present invention, can be formed and packaged with tobacco in several ways. The modalities of the present invention are not limited to the operations illustrated in figures 21-25.
    [0106] A colorimetric detector can be used with independent non-porous bags 330, as described above, to monitor one or more conditions inside the sealed bag 330. As described above, a colorimetric detector 100 can be used to detect the change in level humidity, oxygen level, nitrogen level, carbon dioxide level, temperature, as well as the change in the various chemicals in the tobacco leaf such as nitrosamines, oils and sugars.
    [0107] With reference to figures 27A-27B, a flexible, non-porous pouch 430 according to other embodiments of the present invention is illustrated. Bag 430 is configured to delimit multiple containers 10 (for example, cardboard boxes, such as cardboard boxes C48, A48, etc.). In the illustrated embodiment, six (6) cardboard boxes 10 are bounded in bag 430. However, any number of containers 10 (for example, 1,2,3, 4, 5, 6, or more) can be included within a pouch 430. The embodiments of the present invention are not limited to the six (6) illustrated containers 10.
    [0108] The illustrated bag 430 includes an opening that can be closed 32 and is configured to have its air extracted and to maintain its sub-atmospheric pressure, for example, between about 0.01 MPa to about 0.08 MPa (about 0.10 bar to about 0.80 bar). Figure 27A illustrates the flexible, non-porous pouch 430 delimiting multiple cardboard boxes 10 of tobacco, with the opening 32 closed and before extracting the air from the pouch 430. Figure 27B illustrates the flexible, non-porous pouch 430 of figure 27A after the air has been extracted from it.
    [0109] In some embodiments, the pocket opening 32 is a resealable opening that includes a male zipper portion and a corresponding female zipper portion that is configured to fit perfectly with the male zipper portion, as described above.
    [0110] The flexible, non-porous pouch 430 can be formed from a composite material with multilayer with at least one of the layers being an aluminum layer. For example, in some embodiments, the multilayer composite material includes an aluminum layer pressed between the first and second polymeric layers. In other embodiments, bag 430 is formed from a multilayer composite material that has an inner layer of polystyrene, a middle layer of aluminum and an outer layer of nylon. In other embodiments, pocket 430 is formed from a semitransparent or opaque material or is formed from a multilayer composite material that has at least one layer being a semitransparent or opaque material.
    [0111] The flexible, non-porous pouch 430 can have a wall thickness of at least about 100 microns and can have a wall thickness between about 100 microns and about 200 microns. According to some embodiments of the present invention, the bag includes a valve 40 which is used to extract air from it. Valve 40 can also be used to purge the bag, when closed, for example with an inert gas before extracting air from the bag 430.
    [0112] A colorimetric detector can be used with non-porous bags 430 as described above, to monitor one or more conditions inside the sealed bag 430. As described above, a colorimetric detector 100 can be used to detect the change in humidity level , the oxygen level, the nitrogen level, the carbon dioxide level, the temperature, as well as the change in the various chemicals in the tobacco leaf, such as nitrosamines, oils and sugars.
    [0113] In some embodiments of the present invention, the various bags 30, 130, 330, 430 (as well as the cardboard box 220) described above can be formed from the material that has a color that facilitates the identification of the type of tobacco within it. The color can also be used to indicate the destination of the tobacco, the origin of the tobacco, the owner of the tobacco, etc.
    [0114] The packaging containers 20 (figures 4-10), 130 (figures 11-13), 220 (figures 17-18), 330 (figures 21-26), 430 (figures 27A-27B) according to embodiments of the present invention have numerous advantages over conventional cardboard boxes for transporting / storing tobacco. For example, preserving tobacco under vacuum helps to retain the freshness and flavor of tobacco for a time 3 to 5 longer than in conventional transport / storage containers. In addition, preserving tobacco under vacuum helps to prevent loss of moisture content in the tobacco (for example, preserving the moisture level of tobacco at the time of packaging) and also prevents mold from forming. Because the moisture content is maintained, tobacco leaves preserve their color (preserve their "coloring") and shape and are less likely to break. In this way, the sealed bags 30, 130, 330, 430, according to the modalities of the present invention, can preserve the particle size distribution (PSD) of the packaged tobacco, thereby maintaining the quality and value of the tobacco.
    [0115] Preserving "coloring" means that the color of the tobacco leaf is preserved during transport and storage. Thus, as a non-limiting example, a tobacco packaged with a "lemon" color will preserve its "lemon" color and will continue to have a colored "lemon" color when the tobacco reaches its final destination where it will be opened for a additional processing. Similarly, a tobacco packaged with a coloring, for example, "light orange," "orange" or "mahogany" will preserve its color throughout its transport and storage in the sealed inner bags 30 according to the modalities of the present invention compared to tobacco that is packaged in a conventional manner.
    [0116] The sealed pouches 30, 130, 330, 430 (and the sealed cardboard boxes 220) according to the modalities of the present invention also protect tobacco from environmental exposure, which includes changing climatic conditions (for example, change in temperature, change in humidity, etc.), which can impair the quality of tobacco. The sealed bags 30, 130, 330, 430 (and the sealed cardboard boxes) also protect tobacco from liquids and odors. In addition, sealed pouches 30, 130, 330, 430 (and sealed cardboard boxes 220) protect tobacco from sub-zero temperatures, which can be found in some storage and / or transportation environments.
    [0117] Another potential benefit resulting from the use of sealed bags 30, 130, 330, 430 and sealed cardboard boxes 220 according to the modalities of the present invention may be the reduction in the amount of tobacco-specific nitrosamines (TSNAs). The protection of tobacco against exposure to environmental change, such as high humidity and / or high temperature, as well as against exposure to microorganisms (eg bacteria, fungi and the like), the level of TSNAs in tobacco leaves enclosed in sealed pouches 30, 130, 330, 430 according to the modalities of the present invention can be reduced compared to tobacco leaves which are not delimited in this way.
    [0118] Subatmospheric pressure inside a bag 30, 130, 330, 430 (or cardboard box 220) according to the modalities of the present invention decreases the amount of oxygen inside the bag, which will kill any insect or other pest (for example, tobacco beetles, tobacco moths, microorganisms, etc.) that may be present in tobacco. The non-porous nature of the pouch material also prevents insects and other pests from finding (that is, smelling) the tobacco within it. Thus, the pouch material of a pouch 30, 130, 330, 430 (and the material of a cardboard box 220) according to the modalities of the present invention provides not only a barrier against insect / pest penetration, but it also reduces the escape of tobacco odors that attract insects / pests. Because there is a reduced risk of insect infestation, there is less need to smoke tobacco before or during packaging, which can result in cost savings.
    [0119] In addition, it is noted that the use of medications during tobacco packaging has led to populations of plague with increased resistance to these medications. Thus, a reduced need for pest control that can result from the use of sealed bags 30, 130, 330, 430 and cardboard boxes 220 in accordance with the modalities of the present invention can also provide the benefit of reducing the level of resistance among insects and the pests that typically infest tobacco.
    [0120] Another advantage resulting from the use of sealed bags 30, 130, 330, 430 and cardboard boxes 220 according to the modalities of the present invention is the preservation of the chemical properties of the sheet. In this way, for example, the higher oxygen concentration reduces the oxidation of tobacco, thereby preserving the flavor and aroma of tobacco and oils. Therefore, in some embodiments, the level of volatile oil (s) present in the tobacco at the time of packaging is preserved. Consequently, in one embodiment, the level of volatile oil (s) in the packaged tobacco using the sealed bags 30, 130, 330, 430 and the cardboard boxes 220 according to the modalities of the present invention is about 100 % to about 50% is preserved compared to retaining the level of volatile oil (s) in the same tobacco that has been packaged in a conventional manner. In other embodiments, the level of volatile oil (s) in the tobacco packaged in the sealed pouches 30, 130, 330, 430 and in the cardboard boxes 220 according to the modalities of the present invention is preserved in about 100%, 99%, 98%, 97%, 96%, 95%, 94%, 93%, 92%, 91%, 90%, 89%, 88%, 87%, 86%, 85%, 84%, 83% , 82%, 81%, 80%, 79%, 78%, 77%, 76%, 75%, 74%, 73%, 72%, 71%, 70%, 69%, 68%, 67%, 66 %, 65%, 64%, 63%, 62%, 61%, 60%, 59%, 58%, 57%, 56%, 55%, 54%, 53%, 52%, 51%, 50% or any range of them or any combination of them, compared to the level of retention of volatile oil (s) in the same tobacco that has been packaged in a conventional manner.
    [0121] In addition, the level of sugars (for example, decreasing sugars) present in tobacco at the time of packaging can also be maintained or preserved through the use of sealed bags 30, 130, 330, 430 and cardboard boxes 220 of according to the modalities of the present invention. Non-limiting examples of sugars present in the tobacco leaf include sucrose, fructose, glucose, galactose, arabinose, maltose, deoxyribose, mannose, pentose, raffinose, planteose, rhamnose, ribose, xylose and the like. Thus, in one embodiment, the level of sugars in the tobacco packaged in the sealed bags 30, 130, 330, 430 and in the cardboard boxes 220 according to the modalities of the present invention is about 100% to about 50% in comparison at the level of sugars in the same tobacco that was packaged in a conventional manner. In other embodiments, the level of sugars in the tobacco packaged in the sealed bags 30, 130, 330, 430 and in the cardboard boxes 220 according to the modalities of the present invention is around 100%, 99%, 98%, 97%, 96%, 95%, 94%, 93%, 92%, 91%, 90%, 89%, 88%, 87%, 86%, 85%, 84%, 83%, 82%, 81%, 80% , 79%, 78%, 77%, 76%, 75%, 74%, 73%, 72%, 71%, 70%, 69%, 68%, 67%, 66%, 65%, 64%, 63 %, 62%, 61%, 60%, 59%, 58%, 57%, 56%, 55%, 54%, 53%, 52%, 51%, 50% or any range thereof or any combination thereof compared to the level of sugars in the same tobacco that was packaged in a conventional manner. Thus, in one embodiment, tobacco that has a total of decreasing sugars of about 20%, when packaged in sealed bags 30, 130, 330, 430 and in cardboard boxes 220 according to the modalities of the present invention, would have a total decreasing sugars of about 20% when unpacked (ie 100% retention) compared to the level of sugars in the same tobacco that was packaged in a conventional manner. In other modalities, tobacco that has a total of decreasing sugars of 20%, when packaged in sealed bags 30, 130, 330, 430 and in cardboard boxes 220 according to the modalities of the present invention, would have a total of decreasing sugars of about 20% to about 10% when unpacked (ie, about 100% to about 50% retention).
    [0122] The subatmospheric pressure inside bags 30, 130, 330, 430 and cardboard boxes 220 according to the modalities of the present invention also increases, for example, from 20% to 40% the amount of tobacco that can be packaged inside a container. Thus, packaging containers 20, 220 and bags 30, 130, 330, 430 according to the modalities of the present invention can save the costs associated with storage and containers. In addition, packaging containers according to the modalities of the present invention provide an opportunity to transport more tobacco by weight per carton (for example, per C48 carton), thereby reducing total freight costs.
    [0123] The above description is illustrative of the present invention and should not be construed as limiting it. Although some exemplary embodiments of the present invention have been described, those skilled in the art will immediately understand that various modifications are possible in the exemplary embodiments without departing materially from the new teachings and advantages exemplary embodiments of the present invention. Consequently, all such modifications must be included within the scope of the present invention as defined in the claims. The invention is defined by the following claims, with equivalents of the claims being included therein.
    权利要求:
    Claims (17)
    [0001]
    1. A method for packaging tobacco which comprises: supplying a quantity of tobacco tightly packaged in a flexible, non-porous pouch (30) through a closable opening (32) thereof; closing the opening (32) of the pocket (30); and extracting the air from the bag (30) in order to create a sub-atmospheric pressure in it between about 10 KPa (0.10 bar) to about 80 KPa (0.80 bar); characterized by the fact that it comprises inserting a colorimetric detector (100) into the pocket (30), in which the colorimetric detector (100) can be viewed through the pocket when closed; and wherein the colorimetric detector (100) comprises at least one chemical reagent configured to change color when a tobacco leaf sugar level changes and at least one chemical reagent configured to change color when a tobacco leaf oil level changes.
    [0002]
    2. Method, according to claim 1, characterized by the fact that the colorimetric detector (100) also includes a chemical reagent configured to change color when a humidity level and / or temperature level inside the bag (30) is outside a predetermined range.
    [0003]
    3. Method according to claim 1, characterized by the fact that the colorimetric detector (100) also includes a chemical reagent configured to change color when an oxygen level, nitrogen level and / or carbon dioxide level within bag (30) is outside a predetermined range.
    [0004]
    4. Method according to claim 1, characterized by the fact that at least one colorimetric detector (100) of chemical reagent is further configured to change color when a level of tobacco-associated nitrosamine in the bag (30) is outside a predetermined range.
    [0005]
    5. Method according to claim 1, characterized by the fact that the pouch (30) is formed from a composite material with multilayers, and in which at least one of the layers is an opaque or semitransparent material.
    [0006]
    6. Method according to claim 1, characterized by the fact that the bag (30) is formed from an opaque or semitransparent material.
    [0007]
    7. Method according to claim 1, characterized by the fact that the bag (30) has a tubular shape.
    [0008]
    8. Method according to claim 1, characterized in that the opening of the pouch (32) is a resealable opening that includes a male zipper portion (34) and a corresponding female zipper portion (36) configured to fit perfectly with the male zipper portion (34), and in which closing the opening (32) of the pouch (30) comprises engaging the male and female zipper portions (34, 36), and in which the retractable opening (32) comprises a sliding mechanism (38) movably attached thereto and in which closing the opening of the pocket (32) comprises moving the sliding mechanism (38) along the opening to fit the male and female zipper portions (34, 36).
    [0009]
    9. Method according to claim 1, characterized in that the bag (30) comprises a valve (40), and in which extracting air from the sealed bag (30) comprises extracting air through the valve (40).
    [0010]
    10. Method according to claim 1, characterized by the fact that it also comprises purging the closed bag (30) with an inert gas before extracting air from the bag.
    [0011]
    11. Tobacco packaging container, comprising a flexible, non-porous pouch (30) formed from an opaque or semi-transparent material, wherein the pouch comprises a closable opening (32) through which the pouch receives a quantity of tightly packaged tobacco, in which the pouch (30) is configured to have air extracted from it and to maintain a sub-atmospheric pressure therein between about 10 KPa (0.10 bar) to about 80 KPa (0.80 bar), and where the bag (100), when filled with tobacco, has a shape that allows the bag to be stacked; characterized by a colorimetric detector (100) disposed inside the bag (30), in which the colorimetric detector (100) can be visualized inside the closed bag, and in which the colorimetric detector (100) comprises at least one chemical reagent configured to change of color when a tobacco leaf sugar level changes and at least one chemical reagent configured to change color when a tobacco leaf oil level changes.
    [0012]
    12. Packaging container according to claim 11, characterized by the fact that the colorimetric detector (100) also includes a chemical reagent configured to change color when a humidity level and / or temperature level inside the bag (30 ) is outside a predetermined range.
    [0013]
    13. Packaging container according to claim 11, characterized by the fact that the colorimetric detector (100) also includes a chemical reagent configured to change color when an oxygen level, nitrogen level and / or dioxide level carbon inside the bag (30) is outside a predetermined range.
    [0014]
    14. Packaging container according to claim 11, characterized by the fact that the colorimetric detector (100) is further configured to change color when a level of tobacco-associated nitrosamine in the bag (30) is out of range predetermined.
    [0015]
    15. Packaging container according to claim 11, characterized in that the pouch (30) is formed from a multi-layered composite material, and in which at least one of the layers is an opaque or semitransparent material.
    [0016]
    16. Packaging container according to claim 11, characterized by the fact that it further comprises a rigid member (140) disposed within the pouch that receives the tobacco.
    [0017]
    17. Packaging container according to claim 11, characterized in that the bag (30) has a tubular shape.
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    同族专利:
    公开号 | 公开日
    ES2651241T3|2018-01-25|
    EP2768737B1|2017-09-13|
    HK1200784A1|2015-08-14|
    BR112014009329A2|2017-04-11|
    EP2768737A2|2014-08-27|
    EP2768737A4|2015-10-28|
    CN104159824A|2014-11-19|
    WO2013058823A2|2013-04-25|
    US10065752B2|2018-09-04|
    CN104159824B|2016-01-20|
    US20130098785A1|2013-04-25|
    PL2768737T3|2018-02-28|
    US20130227915A1|2013-09-05|
    WO2013058823A3|2013-10-24|
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    法律状态:
    2018-12-18| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2019-08-27| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2020-05-26| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2020-08-11| B25D| Requested change of name of applicant approved|Owner name: PYXUS INTERNATIONAL, INC. (US) |
    2020-09-29| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 09/04/2012, OBSERVADAS AS CONDICOES LEGAIS. |
    2022-02-01| B21F| Lapse acc. art. 78, item iv - on non-payment of the annual fees in time|Free format text: REFERENTE A 10A ANUIDADE. |
    优先权:
    申请号 | 申请日 | 专利标题
    US201161549549P| true| 2011-10-20|2011-10-20|
    US61/549,549|2011-10-20|
    US13/441,373|US20130098785A1|2011-10-20|2012-04-06|Vacuum packing methods and apparatus for tobacco|
    US13/441,373|2012-04-06|
    PCT/US2012/032718|WO2013058823A2|2011-10-20|2012-04-09|Vacuum packing methods and apparatus for tobacco|
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